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Sand castings×サトキン - List of Manufacturers, Suppliers, Companies and Products

Sand castings Product List

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From small items to large ones! Information on sand casting, copper alloy, and aluminum casting [Video available].

Supports from 100g to a maximum of 1.5 tons! One of the few large-scale sand casting technologies in Japan!

Sand casting can accommodate everything from ultra-precision castings for small items (50g) to super-large castings (1500kg) used in machine tools and ships. Among these, we have a wealth of experience in sand casting in the 1-ton class, receiving high praise for our work. Additionally, among the many manufacturing methods available in sand casting, we employ self-hardening molds utilizing organic self-hardening sand regeneration treatment machines (alkali phenol). This method offers high self-hardening properties and excellent release, making it suitable for large sand castings. Furthermore, in addition to equipment that enables large sand casting, we have accumulated a wealth of technical know-how in casting technology through our extensive work in large sand castings. We utilize unique casting plans to deliver highly reliable products that meet demanding quality and technical requirements, including tightness and strict standards against casting defects, which are often considered challenging for large products. Notably, we have numerous achievements in high-pressure pumps and compressor components, actively tackling high-level sand castings, from complex external shapes to intricate internal shapes using multiple cores.

  • Other machine elements

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If you're looking to create a prototype in Gunma Prefecture, leave it to Satokin!

Since it can be manufactured using a simple type (current type, foamed type), the usual prototype investment can be done at a low cost. It can be done at a price of 1/5 to 1/10 of the usual wooden mold.

We can accommodate everything from ultra-precision castings (100g) for small items to ultra-large castings (1500kg) used in machine tools and ships. Among these, we have a strong track record in sand casting in the 1-ton class and have received high praise for our work. Our quick response capability for prototypes is also a key selling point. Additionally, among the various manufacturing methods available in sand casting, we employ self-hardening molds utilizing an organic self-hardening sand regeneration treatment machine (alkali phenol). This method offers high self-hardening properties, excellent release characteristics, and is suitable for large sand castings. Furthermore, in addition to equipment that enables large sand casting, we have accumulated a wealth of technical know-how in casting technology through our extensive experience in handling large sand castings. We deliver highly reliable products by utilizing our unique casting methods to meet the stringent quality and technical requirements for airtightness and casting defects that are often considered challenging for large products.

  • Other industrial robots

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Why we recommend sand casting.

The beautiful casting surface made possible by Satokin's sand casting is a must-see for customers who are particular about appearance!

There are many types of casting methods, but here we will introduce why we recommend "sand casting." It has a short startup lead time, and costs can be kept down with wooden or resin molds instead of metal molds. It can accommodate small quantities, starting from just one piece. The beautiful casting surface that can be achieved with Satokin is a must-see for customers who care about appearance. We are also skilled in casting methods that use cores, so please feel free to contact us. 【Why we recommend sand casting】 - Strongly prototyping-oriented products (for verification) - Accommodates small quantities, starting from just one piece - Short startup lead time - Costs can be reduced with wooden or resin molds instead of metal molds - Large products exceeding the tolerances of metal molds (over 1000mm) - Free design is possible (complex, precision parts, etc.) - Can create exquisite art crafts (landscape items, etc.) *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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Support for prototype and development of sand casting.

Applying our past casting experience and Satokin's unique casting technology! We propose suitable sand casting in various shapes.

At Satokin, we provide various prototyping support for sand cast products with high technical difficulty, ranging from small items to large ones, and from complex shapes to thin-walled shapes. We calculate suitable casting conditions for sand casting based on material, shape, structure, and required specifications, and carry out prototyping. Additionally, leveraging our extensive casting experience and Satokin's unique casting technology, we offer suitable sand casting solutions in various forms, including verification feedback during the prototyping stage and prototyping with an eye on mass production. 【Features】 ■ We provide various prototyping support for sand cast products with high technical difficulty. ■ We calculate suitable casting conditions for sand casting and carry out prototyping. ■ In the power-related field, we have achievements in integrating products from canning to aluminum castings. *For more details, please refer to the PDF materials or feel free to contact us.

  • Contract manufacturing

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[Product Example] Delivery Industry: Marine Propeller Manufacturer

Various sand casting options are available, from small items to large ones, high precision, and thin-walled shapes! Here are examples of products delivered to a ship propeller manufacturer.

We would like to introduce a product example using CAC702 (Aluminum Bronze Casting Type 2) through sand casting. The corresponding lot size is 1 to 5 pieces per month. The product weight is 220 kg, and the size is φ550mm × 600mm. 【Overview】 ■ Material: CAC702 (Aluminum Bronze Casting Type 2) ■ Delivery Industry: Marine Propeller Manufacturers ■ Corresponding Lot Size: 1 to 5 pieces per month ■ Product Weight: 220 kg ■ Product Size: φ550mm × 600mm *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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